Sand production

Sand extraction methods in Middle East trade platforms.

Sand is typically extracted from natural sources through different methods, depending on the location and type of deposit.  In areas with water bodies like rivers, lakes, or coastal regions, dredging involves using large machines equipped with buckets or suction devices to scoop or vacuum sand from the bottom. In land-based sources, sand can be extracted through quarrying, which involves removing overlying materials and excavating the sand deposit from the ground. Once extracted, the raw sand may undergo processing to remove impurities and enhance its quality and suitability for specific applications. The processing steps can include:

The raw sand is usually screened to separate larger particles and debris, ensuring a more consistent particle size distribution. Sand may undergo washing to remove finer particles, silt, clay, and organic matter, which can affect its quality and performance in certain applications like concrete production. Sand can be graded and sorted based on particle size to meet specific requirements. Different grades of sand may have varying applications and uses. In some cases, sand may be dried to remove excess moisture, particularly when it is used in applications where moisture content is critical, such as sand casting or certain industrial processes.

Sand is formed by the erosion or breaking of pebbles and the weathering of rocks. These stones are carried by seas or rivers. Freezing of water inside rock cavities during winter creates sand. Sometimes sand on beaches can also be made up of small broken pieces of coral, bones and shells that are broken up by predators and then beaten up by the sea. When they create an explosion in the mine, the pure rock resulting from the explosion or crushing by the excavator hammer is transported to the first production line of the factory by truck after being loaded in the mine and is discharged into the hopper.

The material discharged inside the hopper is guided by a chain feeder into the stone crusher of the factory called Faki, and after initial crushing, it is resized to about 20 to 30 cm. Now, these stones are guided by a conveyor belt into the next stage stone crusher, which is called Qubit, and it is crushed again until it reaches the dimensions of sand that can be used and consumed. The sands and sands from this section are directed to the three-story sand for separation, and the pea sand, almond sand, overseas sand and broken sand products are separated. And they are taken to the product depot through collection conveyors. Finally, the final product is transported to consumer markets by a loaded loader.

After processing, the sand is typically transported to its intended destination. Transportation methods depend on the scale of production and the distance involved. Sand can be transported by trucks over short to medium distances, typically within a regional or local area. For longer distances or when large quantities of sand need to be transported, rail or barge transportation may be used. This method is often employed when sand is sourced from coastal areas or riverbeds. Responsible sand production takes into account environmental considerations and follows regulations to minimize ecological impacts. This includes measures to mitigate the disturbance to ecosystems, protect water bodies, and restore the extraction sites after the process is complete.